supply chain management
Ali Mirzaei; Esmaeil Mazroui Nasrabadi
Abstract
The supply chain of the food industry is crucial for countries, yet it is vulnerable to disruptions caused by natural disasters like floods, frost, and heatwaves, as well as operational shutdowns. These disruptions can trigger a ripple effect throughout the food supply chain, posing significant challenges ...
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The supply chain of the food industry is crucial for countries, yet it is vulnerable to disruptions caused by natural disasters like floods, frost, and heatwaves, as well as operational shutdowns. These disruptions can trigger a ripple effect throughout the food supply chain, posing significant challenges for the country. Therefore, it is imperative to identify and analyze strategies to mitigate the ripple effect. This research has been conducted in two stages: qualitative and quantitative. The qualitative stage aimed to identify coping strategies, employing thematic analysis. The quantitative stage involved scenario modeling and analysis using fuzzy cognitive maps. The findings revealed 84 primary codes grouped into 21 sub-categories and 4 main categories: "Strategic Management," "Operations Management," "Compilation and Correct Implementation of Laws," and "Supply Chain Management." Analysis of backward scenarios underscored the importance of "supplier relationship management," "cooperation and coordination in the supply chain," and "contingency plans." Conversely, analysis of forward scenarios highlighted the significance of "monitoring environmental changes" and "strategic planning." Focusing on short-term plans, enhancing managers' decision-making and problem-solving skills, refining supplier selection criteria, optimizing supply network design with backup locations, and maintaining safety stock for critical goods are recommended actions for industry stakeholders.IntroductionThe growth of supply chains and their increasing interdependence raise concerns about vulnerability and the likelihood of supply chain failure (Kek et al., 2022). One significant contributor to supply chain failure is the propagation of disruption, commonly known as the ripple effect (Ghadge et al., 2022). The ripple effect exerts various negative impacts on the agricultural supply chain (Wei & Chen, 2010), with factors such as climate change exacerbating these effects on the agricultural sector and food supply chain (Galli et al., 2023). A prominent example of the ripple effect is the COVID-19 pandemic, which led to crises in the food supply chain, including human resource shortages, transportation disruptions, and input cost escalations (Waris et al., 2022). In Iran, the pandemic significantly disrupted the food supply chain, resulting in decreased profitability, sales rates, flexibility, and investment returns (Afzali and Zare Mehrjardi, 2020). Thus, investigating this issue in Iran's food supply is imperative. The objectives of the research are:Identifying strategies to cope with the ripple effect in Iran's food product supply chain.Presenting a fuzzy cognitive map of strategies to cope with the ripple effect in Iran's food product supply chain.Conducting scenario analysis of strategies to cope with the ripple effect in Iran's food product supply chain.Materials and MethodsThis research adopts a mixed-method approach, comprising qualitative and quantitative stages. In the qualitative stage, participants include experts and managers with a minimum of 10 years of experience in the food processing supply chain, possessing academic qualifications, and experience with supply chain disruptions. The statistical population for the quantitative stage encompasses the participants from the qualitative stage, supplemented by university professors with publications in the field of supply chain ripple effects. Thematic analysis is employed in the qualitative part to analyze the data. Subsequently, based on the qualitative findings, a researcher-designed questionnaire is developed for the quantitative phase. The fuzzy cognitive map method is then utilized to analyze the quantitative data gathered.ResultsSemi-structured interviews were conducted with experts to identify strategies for coping with the ripple effect in Iran's food supply chain. From these interviews, 84 primary codes were identified, which were then organized into 21 sub-categories and 4 main categories: "strategic management," "operations management," "drafting and correct implementation of laws," and "supply chain management." Notably, nearly half of the obtained codes were attributed to the "supply chain management" category, indicating its significant importance in addressing the ripple effect. In the second stage of the research, a questionnaire was designed based on the findings of the previous stage and administered to 10 experts for completion. In this questionnaire, experts were asked to assess the importance of each of the 21 sub-categories. Subsequently, FCMapper software was employed to construct a fuzzy cognitive map depicting coping strategies.Table 1: Analysis of strategies to cope with the ripple effectTypeCentralityOutdegreeIndegreeStrategyTotal Componentsordinary17٫295٫7311٫56121ordinary12٫32٫459٫852Total Connectionsdriver10٫1110٫1103191ordinary11٫128٫972٫154Densityreceiver9٫6409٫6450.45ordinary8٫282٫985٫36Connections per Componentordinary16٫914٫8712٫0479.09ordinary10٫278٫911٫368Number of Driver Componentsordinary17٫646٫9110٫7393ordinary10٫586٫434٫1510Number of Receiver Componentsordinary5٫192٫552٫64111driver5٫815٫81012Number of Ordinary Componentsdriver8٫98٫901317ordinary16٫336٫331014Complexity Scoreordinary16٫397٫379٫02150.33ordinary8٫897٫641٫2516ordinary15٫816٫369٫4517ordinary14٫184٫849٫3418ordinary11٫644٫197٫4519ordinary4٫723٫261٫4620ordinary11٫487٫134٫3521As shown in Table 1, 'Environmental change monitoring,' 'Strategic planning,' and 'Technology upgrade' strategies have the highest degree of effectiveness, while 'Inventory management,' 'Contingency programs,' and 'Production flexibility' strategies also exhibit high effectiveness. Furthermore, 'Production flexibility,' 'Contingency plans,' and 'Inventory management' demonstrate the highest degree of centrality. Figure 1 depicts the fuzzy cognitive mapping of strategies to cope with the ripple effect in the supply chain of Iran's food products.Figure 1: Fuzzy cognitive mapping of strategies to cope with the ripple effect To examine the scenarios, three backward and three forward scenarios were designed. In the backward scenario, the most effective variables were selected. Figure 2: The first backward scenario of coping strategiesCooperation and CoordinationSupplier Relationship ManagementContingency PlanningInventory ManagementFigure 3: Second backward scenario of coping strategiesSupplier Relationship ManagementCooperation and CoordinationContingency PlanningFigure 4: The third scenario backward coping strategiesCooperation and CoordinationSupplier Relationship ManagementContingency PlanningProduction FlexibilityFigure 5: Overlap of the backward scenarios of coping strategiesCooperation and Coordination Supplier Relationship Management Production Flexibility Contingency Planning Inventory Management To draw forward scenarios, strategies No. 3, 4, and 8, which represent 'monitoring environmental changes,' 'strategic program,' and 'technology improvement,' respectively, were selected.Figure 6: First forward scenario of coping strategiesMulti-Skilled WorkforceShort Term PlanningHRMTechnology UpgradeMonitoring Environmental Changes Figure 7: Second forward scenario of coping strategiesHRMMulti-skilled WorkforceShort Term Planning Horizontal IntegrationStrategic Planning Figure 8: The third forward scenario of coping strategiesMulti-Skilled Workforce Short Term PlanningHRMTechnology Upgrade Figure 9: Overlap of the forward scenario of coping strategiesMulti-skilled Workforce Short Term Planning HRMTechnology Upgrade Monitoring Environmental changes Horizontal IntegrationStrategic PlanningConclusionsFood product supply chain managers should consider long-term factors, price flexibility, and contract support clauses in contracts with suppliers. For foreign products, it is recommended to contract with companies that have active agencies in the country, as other companies may quickly cease their services due to new sanctions. The purchase of critical parts of the supply chain, known as vertical integration, is recommended to reduce risk. Contingency plans are necessary to cope with the ripple effect, but to develop suitable contingency plans, environmental and political issues must be carefully monitored. As a result, it is necessary to create management teams in food products to investigate environmental issues.
